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AAU Energy

By Professor, Huai Wang

PhD Course: D-FMEA: Design Failure Mode and Effect Analysis for and Its Applications in Power Electronics

The aim of the course is to meet both scientific challenges and industry needs for electrical engineers and scientists with reliability expertise and systems engineering concept, especially the D-FMEA for system design. The lecturers would like to extend for the workshop as a regular PhD course so that it can benefit a wider range of participants.

AAU Energy

Pontoppidanstræde 101, Room 1.015, 9220 Aalborg East

  • 28.08.2023 08:30 - 01.09.2023 16:30
    : 10.07.2023

  • English

  • On location

AAU Energy

Pontoppidanstræde 101, Room 1.015, 9220 Aalborg East

28.08.2023 08:30 - 01.09.2023 16:3028.08.2023 08:30 - 01.09.2023 16:30
: 10.07.2023

English

On location

By Professor, Huai Wang

PhD Course: D-FMEA: Design Failure Mode and Effect Analysis for and Its Applications in Power Electronics

The aim of the course is to meet both scientific challenges and industry needs for electrical engineers and scientists with reliability expertise and systems engineering concept, especially the D-FMEA for system design. The lecturers would like to extend for the workshop as a regular PhD course so that it can benefit a wider range of participants.

AAU Energy

Pontoppidanstræde 101, Room 1.015, 9220 Aalborg East

  • 28.08.2023 08:30 - 01.09.2023 16:30
    : 10.07.2023

  • English

  • On location

AAU Energy

Pontoppidanstræde 101, Room 1.015, 9220 Aalborg East

28.08.2023 08:30 - 01.09.2023 16:3028.08.2023 08:30 - 01.09.2023 16:30
: 10.07.2023

English

On location

Description

The aim of the course is to meet both scientific challenges and industry needs for electrical engineers and scientists with reliability expertise and systems engineering concept, especially the D-FMEA for system design.  The lecturers would like to extend for the workshop as a regular PhD course so that it can benefit a wider range of participants.   
Design Failure Mode and Effect Analysis (D-FMEA) helps to foresee design issues and to mitigate them at early stages of product development. Best practice of D-FMEA for power electronics design is believed to be of general benefits to the power electronic converter designer across industries and academic research.  Based on engineering case studies, this course will introduce a systematical way to perform D-FMEA and its important aspects.  Participants will bring their own designs to the course, and will leave with hands-on experiences in building up D-FMEA of their specific applications. The course will mainly cover the following aspects:

  1. Introduction to D-FMEA and systems engineering 
  2. How to formulate functions and failures, link causes and effects, and score risk 
  3. Examples applicable of mega-watt power converter
  4. Training in software tool for D-FMEA (IQ-FMEA) and free-of-charge use of tool for duration of course
  5. Hands on exercises of selected projects from course participants (teams or individuals) 

Find the detailed course program on PhD Moodle: https://phd.moodle.aau.dk/course/view.php?id=2176 

Programme

Topic and lecturer
Day 1 – Introduction of D-FMEA, Systems Engineering
  • Lecturers: Philip C. Kjær, Rui Wu, and Huai Wang, 08:30 – 16:30
Day 2 – Failure Cause & Effect and Risk Scoring
  • Lecturers: Philip C. Kjær, Rui Wu, and Huai Wang, 08:30 – 16:30
Day 3 – Failure Cause & Effect and Risk Scoring
  • Lecturers: Philip C. Kjær, Rui Wu, and Huai Wang, 08:30 – 16:30
Day 4 – Participant Team Project Implementation and Exercises
    Day 5 – Participant Team Project Presentations and Discussions
    • Lecturers: Philip C. Kjær, Rui Wu, and Huai Wang, 08:30 – 16:30

    Prerequisites

    1. Pre-reading the shared materials
    2. Participants should choose their own products for studying in the course, which should be:
      1. a product at an adequate complexity level within power electronics area, for instance, a EMI filter, a Print circuit board (PCB), a magnetic component, discrete semiconductors, a heat sink or a liquid cooling system; 
      2. a product with new designs, or a product with modifications to the exist design, or a exist product needs FMEA analysis
    3. Participants should form a DFMEA team inside their institutes/companies for their design, including: a core team - designers of the product, a support team - assembly, manufacturing, design, analysis/test, reliability, materials, quality, service, and suppliers, as well as designers responsible for the next higher system.
    4. Participants should be aware of the customers’ requirements/ expectations on their products.   

    Form of evaluation

    A DFMEA report on the participants’ own project (teams or individuals) 

    Price

    8000 DKK for the Industry and 6000 DKK for PhD students outside of Denmark (VAT-FREE Education)

    The Danish universities have entered into an agreement that allows PhD students at a Danish university (except Copenhagen Business School) the opportunity to free of charge take a subject-specific course at another Danish university.
    Read more here: https://phdcourses.dk/ 

    Questions

    hr@energy.aau.dk   

    More information

    https://www.energy.aau.dk/research/phd   

    Course literature    

    1. Handouts prepared by the lecturers (20 pages) 
    2. INCOSE Systems Engineering Handbook (about 50 pages for key contents to this course) 
    3. Effective FMEA (about 50 pages for key contents relevant to this course)